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PPF film extrusion line

What is PPF Film ? 

Paint protection film (PPF, also called clear bra, clear film or clear paint film) is a thermoplastic urethane and often self-healing film applied to the painted surfaces of a new or used car in order to protect the paint from stone chips, bug splatters, and minor abrasions

A standard PPF is a multi-layer composite, typically 5 to 12 mils (125 to 300 microns) thick. The most common structure, processed in two main passes on a production line, consists of the following layers

  • Protective PET Liner (Top Layer): A temporary, thin (approx. 2 mils) polyester film that protects the self-healing topcoat during storage, handling, and installation. It is removed just before or after application.

  • Self-Healing Topcoat: A specialized, clear polymer coating (often a polyurethane or hardcoat) that gives the film its ability to heal scratches through heat or the application of a solvent. This can be applied as a liquid coating or through co-extrusion.

  • TPU Base Film: The main protective layer, providing the core strength, impact resistance, and durability against rock chips and road debris. This layer can be made from various TPU formulations, such as polyester-based, polyether-based, or polycaprolactone-based TPUs.

  • Pressure-Sensitive Adhesive (PSA): The layer that bonds the film to the vehicle's paint. It is often applied with a pattern that includes air channels to prevent bubbles and allow for repositioning during installation.

  • Release Liner (Bottom Layer): A silicone-coated liner (approx. 2 mils) that protects the adhesive until the moment of installation. This is peeled off to expose the PSA

 

 

Key Equipment 

  • Extrusion for TPU Base Film: The TPU base film is a critical component and is produced using a separate extrusion line. This is a complex process that requires careful control of melt temperature, screw design, and cooling to achieve optical clarity and prevent gel or surface defects. Jwell has taken 90% Chinese market share , we can offer the the most advanced tpu film extrusion line.

 

 

TPU Film Machine Video

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  • High Quality
    Shanghai Jwell Machinery Co., Ltd. machine barrels , screws , T-die and roller all by ourselves , we control the machine quality from drawing design to final installation .
  • Save Your 30% Money Comparable to the quality of Top Germany’s extruders , reasonable affordable prices . High effective single screw extruders and twin screw extruders .
  • Global Sales Service Jwell has sales office in Turkey , Vietnam , Thailand , Brazil , Canada , there are over 500 plastic engineers serve Jwell customer all over the world .
  • On Time Delivery Of Spare Parts We have almost all key parts of our products in stock and We remotely monitor the cloud status of the machine and provide timely maintenance suggestions ,we promise your extruder will never stop running .

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